Plasma and laser cutting require flat patterns that show only cutting lines in DXF format. Although it really is as simple as that, we still see mistakes that prolong the working process unnecessarily. We provided you with a list of advice to ensure the quickest service.
DXF is the right choice
DXF files can be fed straight to our system because CNC machines use this file format. Always prefer DXF to DWG or any other file type. Use it to get an automated price quotation. There is also free software for making 2D drawings in DXF format.
Create a drawing from scratch
Don’t use the save as command to create a new drawing. Start a new one instead. Otherwise, you can end up with a faulty drawing. We see ones that have leftover lines or views from old drawings laying around. This can lead to 36×20 metre sheet sizes and the like.
Also, blocks and layers that are not related to the drawing make simple flat pattern files unnecessarily big (e.g 1.5 Mb). This slows down the uploading process.
Check the scale
All drawings must be 1:1. Check the scale after creating the DXF files. Our system gives your sheet’s general dimensions after uploading the drawings. Make sure it corresponds to reality. If not, adjust the scale.
We receive drawings that have overwritten dimensions on them. If you just delete the old value and replace it with the right one, the scale will still stay the same. The dimension does not drive the line length.
Plasma and laser cutting are for perpendicular cuts only. Add the required chamfers later. The manufacturing drawing should include the cutting line for the hole, nothing more. Show the chamfers on a separate PDF and add it to your quotation request.
Threading is an extra operation. You can still cut a blind hole into the sheet with a laser to make the threading effortless and accurate.
Holes with a diameter smaller than the thickness of the plate must be drilled after the cutting process. Our advice is to adjust the size if possible to keep the costs low. Otherwise, the price of drilling gets added later. If you really need holes that small, you can get the centre marks engraved to ensure accurate positioning.
One detail per drawing
Delete anything that isn’t necessary. If you submit a collage of 20 details, someone will have to copy them onto separate drawings manually. Do it before uploading the drawings to get the fastest possible service. No side-views or anything, just a flat pattern.
Hatched holes and centre lines
You may ask yourself – who hatches holes? Someone. This is neither a standard, nor useful in any way. We were all taught to mark holes with centre lines in our classes but those are just a distraction. Keep it blank.
Breaking the views
Breaking a view may be a useful tool to make a drawing easily readable for a person. However, the drawings at Fractory.co are read by the computer. Breaking a detail gives the opposite effect and confuses the system, so forget about this function for now.
Glitches, errors and the like
This is especially common when converting the drawing format (e.g. PDF to DXF). Check the converted one for scrambled lines, random dots etc. If it keeps occurring, some Googling may lead you towards solving the problem. All my bolted connections used to show up scrambled, a 2-minute tutorial saved me from manual labour.
Nice side up
The prettier side of the sheet must be facing you. If you choose to get your sheet metal brushed, include the direction of brushing on your PDF drawing. Otherwise, you can orientate your DXF knowing that the brushing will be done horizontally in relation to the drawing.
No title block
Title block is another confusing element for the computer. Only include lines that are used for cutting. The system does not care who is the author of those drawings, nor who checked them.
We have received drawings that have lines on top of each other. You may not notice them but the computer does and calculates them as separate cuts, adding to the price quotation. You will not be charged for those cuts later but the initial price will not represent the reality.
The same applies for bending lines. They are not related to cutting but will be seen as lines to cut, thus adding to the price offered. Add those to your PDF or just upload a .STP file for sheet metal bending.
Everything must be connected
If you draw in a 2D environment, like AutoCAD, connect all the lines on the drawing. One way for an easy check is to try to hatch an area – if it is not properly connected, the hatch cannot be done. Just don’t forget to delete the hatched area after a successful try!
Cut to normal
As stated before, laser and plasma cutting are for perpendicular cuts only. If you design a product in a 3D CAD-software and want to cut a hole in a shallow cylinder, use the function cut to normal to avoid confusion. This results in cuts that are marked with one continuous line.
The points above will shorten your time spent on drawing. Remember to keep it simple. It may be difficult to abandon all the drawings rules taught at university but it will make the service smoother for everybody.
Following this advice will give you quick and accurate quotations for your details!